Wider path shifts font slightly in comparison to smaller path

[sanjivrai55 (Sanjiv Rai)]

I am having an issue where the same font with a smaller path shows the overlap but the larger font does not and causes the larger font to shift.

[sanjivrai55 (Sanjiv Rai)]

Here is the large font example

[eliason (Craig Eliason)]

Did you accidentally add a kerning value where you didn’t intend to?