Hello all,
I’m trying to make a font with a sans > serif variable axis. I created the serifs with corner components that go from serif…

to flat.

They look great on the serif font, and all the 90° angles in Sans. But on the other angles in Sans (for letters like A K V W X Y), they round off, like this:

I tried the corner alignment buttons, but no luck.
The only solution I could find is to scale the corner components to 0% in Sans.

which looks right:

but generates this error on export:

Any ideas? I will email the file to y’all too.
Thanks, and happy holidays!
John